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We supply Convero Solutions conveyor rollers and idlers for industrial conveyor and bulk material handling applications. Convero Solutions is an Ahmedabad-based company that has been involved in idler manufacturing since 1986 and offers conveyor rollers for handling both lightweight and heavy-duty materials.
Convero’s roller range is used for conveying materials such as sugar, cement, coal, stones and paper. The company states that its rollers are available in customer-specific sizes and are designed to integrate with existing conveyor structures.
The appropriate Convero Solutions conveyor roller depends on factors such as material load, roller diameter, roller length, shaft arrangement, bearing selection, belt width, roller spacing, conveyor speed and operating environment.
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Share Your Conveyor Roller Requirements With Us and Get the Best Price, Tailored to Your Needs. Our Team Will Respond Quickly With a Competitive Quote.
Convero Solutions offers a range of conveyor idlers and rollers designed for different conveyor configurations and material-handling requirements. The company states that its idlers are suitable for conveying lightweight to heavy-duty materials and are available in customer-specific sizes.
Designed to support the loaded conveyor belt and provide smooth movement of bulk materials along the conveying line.
Used to mount and support conveyor rollers in the required arrangement, helping maintain proper roller positioning and belt support.
Stainless steel conveyor rollers suitable for applications where corrosion resistance, hygiene, or a cleaner operating environment is required.
Lightweight conveyor rollers made with HDPE components, suitable for applications requiring reduced roller weight and resistance to moisture and corrosion.
Mild steel conveyor rollers designed for general industrial conveying applications, providing a practical option for material handling systems.
Convero states that its roller manufacturing process uses automated machinery including automatic pipe cutting, double-headed boring, automatic CO₂ MIG welding, automatic assembly, polygon/CNC machining and PLC-based shaft cutting. Its published quality information states a production capacity of more than 400 idlers per day.
The company also describes inspection procedures covering:
Convero states a guaranteed roller runout of not more than 1 mm and publishes a maximum friction factor of 0.02 and maximum roller resistance/drag of 459 grams in its quality information.
Determine the material weight and expected load carried by the conveyor. Heavier material handling applications require an appropriate roller construction and support arrangement.
Roller diameter should be selected according to conveyor load, belt speed, material characteristics and the required roller arrangement. Convero publishes several roller diameters across its idler range.
The roller length should correspond to the conveyor belt width and the selected idler/frame configuration. Convero also states that customer-specific sizes are available.
The shaft-end arrangement affects how the roller fits into the conveyor frame. Convero publishes multiple shaft-end arrangements for its conveyor rollers.
Bearing selection should consider load, operating speed, environmental conditions and expected operating hours. Convero states that precision bearings are fitted as standard and also describes sealed versions for dirty and arduous environments.
Roller spacing should be selected according to material load, belt characteristics and conveyor design. Closer spacing may be required where the conveyed material creates higher loading between support points.
For dusty, wet or harsh environments, sealing and protection around the bearing area should be considered. Convero describes water and dust testing of its idlers as part of its quality process.
A roller that stops rotating may have bearing contamination, excessive resistance, shaft-related issues or other mechanical problems. Inspect the bearing and shaft arrangement before returning the conveyor to operation.
Unusual bearing noise can indicate contamination, inadequate lubrication, bearing wear or an installation issue. The operating environment should also be checked for dust or water ingress.
Excessive vibration may be associated with roller runout, shaft alignment, bearing condition or improper installation. Check the roller and its mounting arrangement.
Material accumulation around the roller can affect rotation and belt tracking. Cleaning and inspection should form part of routine conveyor maintenance.
Shaft wear can affect roller mounting and alignment. Inspect the shaft ends, mounting points and locking arrangement when abnormal movement is observed.
Share Your Conveyor Roller Requirements With Us and Get the Best Price, Tailored to Your Needs. Our Team Will Respond Quickly With a Competitive Quote.
They are used in conveyor and bulk material handling systems, including applications handling sugar, cement, coal, stones and paper.
Convero publishes several roller diameters. Its impact-idler range includes diameters from 114 mm to 190 mm, while individual product series provide additional configurations.
Yes. Convero states that customer-specific sizes are available to provide flexibility in conveyor design and fit existing structures.
Convero states that its rollers are available in M.S. ERW pipe.
Convero’s published quality process includes water-proof and dust-proof testing of idlers, including inspection of the bearing area after testing.
